Introduction

In today’s competitive industrial landscape, Material Testing is no longer a supporting process—it is the backbone of safety, reliability, and compliance. Industries like oil and gas, petrochemical, power, fertilizers, automotive, and manufacturing rely heavily on precise testing methods to guarantee the quality of their materials, components, and final products.

At TCR Advanced, we combine decades of expertise with world-class facilities to deliver accurate, timely, and internationally recognized Material Testing solutions. From Tensile Testing and Hardness Testing to Metallurgical Testing, Corrosion Testing, and Nondestructive Testing (NDT), we cover the full spectrum of services needed to ensure compliance with IS, ASTM, EN, API, ASME, DIN, and AWS standards.

Why Material Testing Matters

Material performance directly impacts product safety, service life, and customer trust. Whether it’s the durability of a turbine blade, the weld strength in pipelines, or the resistance of alloys in high-pressure boilers—every industry depends on reliable Material Testing.

The benefits include:

– Compliance with global standards – Prevents failures and ensures certification.

– Safety assurance – Reduces the risk of accidents caused by faulty materials.

– Extended service life – Ensures materials can withstand demanding conditions.

– Cost efficiency – Early defect detection prevents expensive recalls or downtime.

– Sustainability – Enhances resource optimization by avoiding wastage.

At TCR Advanced, our NABL-accredited laboratory provides complete confidence in every result we deliver.

Core Material Testing Services

1. Mechanical Testing

Mechanical Testing forms the foundation of Material Testing. It helps evaluate strength, ductility, toughness, and hardness of metals, alloys, and composites.

Key services include:

  • Tensile Testing – Determines yield strength, elongation, and proof stress. Our advanced universal testing machines with electronic extensometers ensure precision.
  • Hardness Testing – Conducted using Rockwell, Brinell, Vickers, and Micro Vickers methods to assess surface hardness.
  • Impact Testing – Charpy and Izod impact tests measure the toughness of materials under sudden loads.
  • Bend & Compression Tests – Ensure welds and materials withstand deformation under stress.
  • Welder Qualification & Procedure Tests – Certify welders and procedures according to ASME, AWS, and IS standards.

By combining Tensile Testing and Hardness Testing, TCR ensures materials meet exacting industrial requirements before deployment.

2. Metallurgical Testing

Metallurgical Testing is crucial for understanding the microstructure and phase distribution of metals. At TCR Advanced, our experts use advanced microscopes and metallography services to identify defects, inclusions, and phase formations.

Applications include:

  • Microstructure Examination – Validates heat treatment quality beyond hardness values.
  • Grain Size Analysis – Determines mechanical properties influenced by grain refinement.
  • Inclusion Rating – Identifies harmful non-metallic inclusions affecting performance.
  • Failure Analysis – Locates the root cause of component breakdowns.

Our Metallurgical Testing goes beyond conventional methods by applying Metallography Services that provide insights into life-cycle performance. This helps industries achieve longer component life, reduced downtime, and improved safety.

3. Chemical Testing

Understanding the chemical composition of materials is essential for quality control. Chemical Testing ensures that metals and alloys meet required specifications.

We employ:

  • Optical Emission Spectroscopy (OES) with SPECTROMAX analyzers.
  • Wet Chemical Analysis for precise alloy identification.
  • Certified Reference Materials (CRM) for accuracy.

TCR specializes in analyzing iron, copper, nickel, titanium, and aluminum-based alloys. Our Chemical Testing validates raw materials, weld deposits, and finished components to international standards.

4. Corrosion Testing

In sectors like oil and gas or marine engineering, resistance to corrosion is critical. Our Corrosion Testing services include:

  • ASTM A262 for intergranular corrosion.
  • ASTM G48 for pitting resistance of stainless steels.
  • Salt Spray Tests (ASTM B117) for coatings and metals.

These methods ensure materials can survive aggressive environments, thereby preventing costly failures and extending product life.

5. Nondestructive Testing (NDT)

Nondestructive Testing (NDT) ensures material integrity without causing damage. This is essential for inspecting critical components during production or in-service.

Our NDT methods include:

  • Ultrasonic Testing (UT) – Detects internal flaws using sound waves.
  • Radiographic Testing (RT) – Uses X-rays/gamma rays for internal imaging.
  • Magnetic Particle Testing (MPT) – Identifies surface cracks in ferromagnetic materials.
  • Liquid Penetrant Testing (LPT) – Reveals surface discontinuities in metals and non-metals.
  • Eddy Current Testing (ECT) – Ideal for detecting surface and sub-surface cracks.

By integrating Nondestructive Testing (NDT) into quality processes, industries avoid risks and maintain operational safety.

Specialized Testing – Glass & Beyond

Apart from metals, TCR also provides specialized Material Testing for glass products. Tests include breaking load, flexural strength, chemical composition, defect analysis, and thermal shock resistance. These ensure glass components meet high-performance standards in construction and manufacturing.

Standards & Accreditation

TCR Advanced follows strict compliance with national and international codes including:

  • Chemical Testing: ASTM E1251, IS 9879
  • Mechanical Testing: ASTM A370, IS 1608, EN 10002
  • Metallurgical Testing: ASTM E112, IS 6396
  • Corrosion Testing: ASTM A923, ASTM G48
  • NDT: ASME Sec V, ASTM E709

As a NABL-accredited laboratory under ISO/IEC-17025:2017, TCR provides reliable, globally accepted results.

Expertise That Makes the Difference

Our biggest strength lies in our people. From seasoned engineers to subject matter experts, the TCR team brings decades of hands-on industry knowledge. We provide not just Material Testing, but also critical advisory support, ensuring clients can make informed decisions under challenging conditions.

Benefits of Partnering with TCR Advanced

  • One-stop testing hub for Mechanical, Chemical, Metallurgical, Corrosion, and NDT services.
  • Accredited excellence – NABL-certified results accepted globally.
  • Cutting-edge technology – Advanced machines and testing facilities.
  • Industry compliance – Adherence to IS, ASTM, EN, API, ASME, AWS standards.
  • Trusted partner – Approved vendor for major public and private sector organizations worldwide.

Industries We Serve

1. Power Generation Industry

The power generation industry relies on material testing, tensile testing, metallurgical testing, and nondestructive testing (NDT) to ensure safe, reliable, and efficient operation of turbines, boilers, and pressure vessels. Components in this sector are exposed to extreme temperature, pressure, and corrosion environments, making hardness testing and corrosion testing critical for predicting component life and avoiding catastrophic failures.

2. Fertilizer Industry

The fertilizer industry uses equipment that handles corrosive chemicals and high-pressure processes, which makes chemical testing and metallography services essential. Regular testing ensures that pipelines, reactors, and storage tanks maintain structural integrity. TCR Advanced helps fertilizer plants minimize downtime and extend equipment life through corrosion testing and metallurgical testing.

3. Chemical and Petrochemical Industry

Chemical and petrochemical plants handle a wide range of hazardous substances, from acids to hydrocarbons. Material testing and nondestructive testing (NDT) are crucial for monitoring process vessels, heat exchangers, and piping systems. Advanced tensile testing and metallurgical testing ensure compliance with safety codes such as ASTM, ASME, and EN, reducing the risk of material failure and costly plant shutdowns.

4. Oil & Gas Industry

In the oil and gas sector, pipeline safety, offshore structures, and refinery operations depend on rigorous mechanical testing, corrosion testing, and metallurgical testing. The industry faces challenges like sour gas environments, high-pressure systems, and subsea corrosion, which demand hardness testing, tensile testing, and microstructural analysis to guarantee safe and long-lasting performance.

5. Insurance Sector

For the insurance industry, failure analysis and root cause investigations play a vital role in claims assessment. Material testing, metallurgical testing, and nondestructive testing (NDT) provide factual, science-based evidence to validate claims related to industrial failures, accidents, or unexpected breakdowns. TCR Advanced offers unbiased laboratory reports to help insurers make informed decisions.

6. Engineering Procurement and Construction (EPC)

EPC companies require strict compliance with international codes and standards while designing and commissioning large-scale industrial projects. Material testing, tensile testing, and chemical testing ensure that construction materials meet contract specifications and performance benchmarks. With NABL accreditation, TCR Advanced supports EPC companies in meeting quality assurance requirements.

7. Pharmaceutical Industry

Pharmaceutical manufacturing equipment, reactors, and cleanroom systems must comply with strict regulatory guidelines. Chemical testing, metallography services, and corrosion testing ensure material compatibility with pharmaceutical-grade requirements. Material testing and NDT further guarantee long-term performance without contamination risks, supporting both safety and compliance.

8. Fabrication Industry

Fabricators depend on welding procedure qualification tests, hardness testing, and tensile testing to validate weld integrity and structural performance. Metallurgical testing and nondestructive testing (NDT) ensure that fabricated structures like pipelines, pressure vessels, and steel components meet international codes, reducing rework and costly failures.

9. Manufacturing Industry

From automotive to heavy machinery, the manufacturing industry depends on mechanical testing, chemical testing, and metallurgical testing to verify raw materials, semi-finished products, and final components. Tensile testing and hardness testing ensure consistent quality, while metallography services provide insights into microstructural properties that impact durability and performance.

10. Automobile Industry

The automobile industry emphasizes safety, durability, and performance. Components such as chassis, engine parts, and safety systems undergo tensile testing, metallurgical testing, hardness testing, and corrosion testing. Material testing and nondestructive testing (NDT) are critical for validating design, ensuring compliance with automotive standards, and delivering vehicles that meet customer expectations.

FAQs

Q1. Why is material testing important for my industry?

Material testing ensures that raw materials, components, and finished products meet safety, quality, and compliance requirements. It minimizes risks, reduces downtime, and extends equipment life.

Q2. What certifications does TCR Advanced hold?

TCR Advanced is a NABL accredited laboratory as per ISO/IEC 17025:2017, ensuring globally recognized accuracy, reliability, and compliance in all testing services.

Q3. Do you follow international testing standards like ASTM, EN, or ASME?

Yes. Our experts conduct material testing, tensile testing, metallurgical testing, and NDT based on leading international standards such as ASTM, IS, EN, API, ASME, and AWS.

Q4. Can TCR Advanced provide urgent or emergency testing services?

Absolutely. We are known for providing critical support and emergency advisory services, delivering fast, accurate results when time is crucial.

Q5. How does material testing help reduce costs?

By identifying defects, ensuring compliance, and preventing premature failures, material testing and metallurgical testing reduce costly repairs, warranty claims, and production downtime.

Q6. Do you serve international clients or only within India?

We serve both domestic and international industries, and TCR Advanced is an approved vendor for several leading global companies in oil & gas, power, manufacturing, and more.

Conclusion

In an era where product quality, safety, and compliance dictate industrial success, Material Testing is indispensable. With expertise in Tensile Testing, Metallurgical Testing, Chemical Testing, Corrosion Testing, Hardness Testing, and Nondestructive Testing (NDT), TCR Advanced stands at the forefront of global testing excellence.

By combining Metallography Services, cutting-edge equipment, and NABL accreditation, we deliver unmatched reliability and precision. Whether it’s certifying weld procedures, analyzing failure root causes, or ensuring compliance with IS, ASTM, EN, and API standards, TCR Advanced is the trusted name in Material Testing worldwide.

Partner with TCR Advanced to ensure your materials meet the highest benchmarks of safety, performance, and durability—because in today’s world, quality is non-negotiable.